Identify and Avoid Potential Errors Already in the Product Development Process

Companies operating in production and industry go through various product development processes every day. In doing so, they depend on all processes running without any malfunctions. A danger arises from the errors that are not obvious. In order to eliminate these, a mature error detection and avoidance strategy is the best solution. Companies receive professional support when they decide to use a software solution for FMEA.

Identify and Avoid Potential Errors Already in the Product Development Process

What Does FMEA Mean?

FMEA is an analysis procedure that can be used to identify errors in a product development process more quickly. Once the failure is identified, the company can develop appropriate measures to identify the failure. Known as "Failure Mode and Effects Analysis", the procedure supports the company using it both in analyzing errors in the system and in the actual production process.

With FMEA software, the goal is to identify errors at all levels in the production process as early as possible and to eliminate them before damage occurs, which can only be avoided by incurring additional costs.

Effective Use of FMEA Software

FMEA software is mainly used in the technical area of a product development. With the FMEA risk management and the FMEA networking all possibilities are open to the enterprise here, in order to identify not obvious errors. In this way the use of FMEA software leads to the fact that the enterprise manufactures qualitatively high-quality products and does not have to spend unnecessary costs for failure-prone production processes.

FMEA Types in Companies

FMEA software supports the product development of a company by being used both preventively and accompanying the production development process.

Software solutions find their first application before the actual product development begins. This enables the user to detect a potential error as early as possible. If these errors can be eliminated before the production process begins, the subsequent processes can be designed to be trouble-free.

If a company has installed a software solution only after the start of a production development process, the option of corrective FMEA is available. The implementation starts from a backward view, which provides for the analysis of the complete system. Because this type of troubleshooting incurs more costs than preventive FMEA, the company should only resort to this if the use of FMEA before the start of the production process is no longer possible.

Finally, a company using FMEA software also benefits from product and process FMEA. Here, the failure detection analysis and failure prevention analysis includes two components in the overall consideration. These are on the one hand the product and the system and on the other hand the product development process itself. This process helps to ensure that the system functions properly. If the user discovers that a potential error has crept into the system, it can still be eliminated in time. At best, however, a software solution helps to prevent errors in advance. This makes it possible to ensure that the subsequent production process is trouble-free. The goal of product and process FMEA is to ensure that the value-adding processes run smoothly. Thus, with the use of a software solution, the company benefits from comprehensive FMEA risk management.

Networked FMEA to Support the Production Process

FMEA software offers users innovative tools that support the networking of FMEAs. Here, for example, the system FMEA and the product and process FMEA intertwine. A company that uses a software solution benefits from the fact that it has a comprehensive system for defect detection and does not have to incur additional costs to avoid defects that have arisen in an elaborate process.

FMEA Risk Management - a Useful Tool for Failure Analysis

With FMEA risk management, software solutions offer an optimal solution for all product development processes.

With the help of FMEA software, users can first define all process steps that are required for the failure analysis of the complete project. Elements to be included in the analysis process are then determined. FMEA risk management makes it possible to examine the entire process or to focus on individual areas of examination.

The selection of the elements to be examined is followed by an in-depth failure analysis. The elements are examined for potential defects with the help of the software. In order to keep track of all defects, the user transfers his results to an FMEA overview. Thanks to suitable software, he can design this in such a way that the individual sources of error and the potential errors are visible to him at a glance.

Risk management continues with an evaluation of the individual risks. In doing so, one not only analyzes the significance of a defect, how it could be perceived by the customer. The FMEA also examines how likely it is that the error will occur again.

Conclusion

In every production process, companies have to factor in costs for personnel and materials. In addition, internal processes are disrupted by errors that are not immediately obvious. These hidden errors must be identified as early as possible and, at best, avoided before they have such an impact on the production process that the company is threatened with negative consequences.

If companies use FMEA software, they have a useful tool at hand. With FMEA risk management, potential errors can be identified and avoided during an ongoing production process.

Users of FMEA software benefit not only from the innovative FMEA networking. In addition to a user-friendly interface, software solutions for FMEA also provided the necessary setup tools to support product development with professional FMEA risk management.